Brief Project Report

Bubble-Gum Making Plant

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Project Report Bubble-Gum Making Plant 

 

Content

Annexure

Process 

2.0

Plant & Machinery

2.1

Fuel/Power/Water

2.2 

Man Power Required

2.3

          Raw Material Required

2.4

                            

 

The Bubblegum is basically a mixture of Gum Base (Made of EASTER GUM, LATEX, GMS, GHEE, SALT etc…)

 

Process : Annexure 2.0

Batch Preparation

First of all these products mixed together in a Steam Heated or Electric Sigma Mixture to produce Gum-Base then take the Gum-Base in small trays for cooling. When this Gum-Base in trays takes the shape of slabs then wash the Gum-Base slabs with water.

Thereafter another batch is prepared with Gum-Base content 6 to 10 % And the rest of material is Pulverised Sugar, Liquid Glucose and Sorbitol.

All the material (Gum-Base Slabs, Liquid Glucose and Sorbitol) is mixed together in another Sigma Mixture of 200 kegs capacity. This process takes about half an hour for batch mixing

Bubblegum Wrapping

This batch is then fed into the Twin Colour rope Extruder which make a rope of Bubblegum (we can use two colours in one rope). The rope is very soft and contains some moisture. To remove the moisture and harden we have to place Bubble-gum rope in AC room for some time (We can use Multy way cooling conveyor for continuously feeding to Bubble-Gum cutting & wrapping machine.

The hardened rope is continuously fed into Cut & Wrap machine. The Cut & Wrap machine makes the shape of the Bubble-Gum into required length and wraps it. (You can choose Double End Twist Style Wrapping or Fold Wrap style wrapping according your requirement.)

Plant & Machinery : Annexure 2.1

 

S.NO.

Machines

Required

1.

Steam Boiler Capacity400 Labs Per Hour

ONE

2.

Sigma Mixture Steam Jacked

ONE

3.

Twin Colour Rope Extruder

ONE

4.

Multiway Cooling Conveyor (Optional)

ONE

5

Bubblegum Cut & Wrap Machine

ONE
6. Sugar Grinder with Iron Collecting Box 

ONE

7

Storage Trays (Big)  

FIFFTY

8..

Storage Trays (Small)

HUNDRED

9.

Weight Scal Capacity 300 Kgs

ONE

10.

Weight Scal Capacity 25 Kgs

ONE

11.

Container for Sugar & Glucose Handling

TEN

12.

Scraper Small

TWO

13.

Scraper Big

ONE

14

Buckets for Liquids Capacity 20 Kgs.       

TWO

15..

Stand for Glucose Drum

ONE

 

 

Fuel / Power / Water Requirement : Annexure 2.3

 

Fuel / Power / Water Consumption

S.NO.

Name of Machine

Load

Nos.

Total Load

1.

Steam Boiler

2 h.p.

One

2 h.p.

2.

Sigma Mixture

Tilting

10 h.p.

1.5 h.p.

One

One

10 h.p.

1.5 h.p

3.

    Twin Colour Rope Extruder

5 h.p

One

5 h.p.

4.

 Multiway Cooling Conveyor

A.C unit

2 h.p.

12 Kw

One

One

2 h.p

12 Kw.

5.

Bubble-Gum Cut & Wrapp

2 h.p.

One

2 h.p.

                                                                                       

WATER

1.    About 10 Liters Water required per Minute for Cooling Plate 

        ( This Water can be recirculated after cooling)

2.    About 40 Liters Water is required for circulation in Vacuum Pump (Vacuum Cooker)

        (This Water can be recirculated after Vacuum)

3.    About 300 Liters Water per hour for the Boiler even this can be collected in the foam of steam condensates and circulated again

 

           

FUEL

An Oil fired Boiler Consume Apex 8 - 10 Liters of  LDO ( Light Diesel Oil)  per Hour

(This Boiler can operate up to three Vacuum cookers. There is less consumption of fuel for each batch if more then one Vacuum cooker is installed 

        

Man Power Required : Annexure 2.4

 

S.NO.

REQUIRED FOR  

NOS.

1.

Boiler and cooling Plate

One

2.

Vacuum Cooker

One

3.

Weighing & Dosing

One

4.

Forming Machine

One

5.

Automatic Chupa-Chup Lollypop Wrapping Machine (Double End Twist) with Photo-Cell Unit Complete

One

6.

F.F.S. (Pouch Packing) Machine for Flat Lollypop Packing

One

7.

Handling

Three

8. 

Packing & Storage

Four

 

 

RAW MATERIAL REQUIRED

Sugar (Sucrose)

Liquid Glucose

Citric Acid

Flavors and colors

Packaging material

Paraffin wax

Dusting powder

Other material for special products and raw materials application.